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求教有日本OTC進(jìn)口焊機(jī)維修經(jīng)驗(yàn)的師傅

我廠現(xiàn)有一臺(tái)已使用了10多年的全日本進(jìn)口OTC自動(dòng)焊機(jī)在待修,故障現(xiàn)象.開(kāi)機(jī)故障燈亮.電流表指示滿偏.查有4只達(dá)林頓模塊的吸收電阻燒斷.一塊控制電路板電阻燒.2個(gè)小的中間繼電器壞.更換了整流部分,和控制板.開(kāi)機(jī)主接觸器吸合焊接變壓器得電后.外邊的接線空氣開(kāi)關(guān)馬上跳閘,懷疑變壓器有短路.拆開(kāi)變壓器所有抽頭,單獨(dú)試變壓器是好的.變壓器焊接部分輸出和控制部分電壓輸出都正常.
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xu319
LV.5
2
2006-06-25 17:46
是逆變的還是可控硅整流的
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gxlyf
LV.1
3
2006-06-26 13:20
@xu319
是逆變的還是可控硅整流的
是達(dá)林頓管模塊,和整流模塊組成的
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gxlyf
LV.1
4
2006-06-27 00:31
500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151337846.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151338146.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151338341.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151338490.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151338641.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151338774.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151338931.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151339123.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151339495.jpg');}" onmousewheel="return imgzoom(this);">
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gxlyf
LV.1
5
2006-06-27 00:55
@gxlyf
[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151337846.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338146.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338341.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338490.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338641.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338774.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338931.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151339123.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151339495.jpg');}"onmousewheel="returnimgzoom(this);">
500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340273.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340437.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340555.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340717.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340951.jpg');}" onmousewheel="return imgzoom(this);">
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xsw5331
LV.2
6
2006-06-27 11:06
@gxlyf
[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340273.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340437.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340555.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340717.jpg');}"onmousewheel="returnimgzoom(this);">[圖片]500){this.resized=true;this.width=500;this.alt='這是一張縮略圖,點(diǎn)擊可放大。\n按住CTRL,滾動(dòng)鼠標(biāo)滾輪可自由縮放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340951.jpg');}"onmousewheel="returnimgzoom(this);">
TRA500是晶體管的脈沖MIG焊機(jī),功率管分兩組;維弧和主弧,都工作在開(kāi)關(guān)狀態(tài),但空載時(shí)管子只是飽和導(dǎo)通,電流達(dá)到一定值才起振.主弧的幾只管子發(fā)射及有均流電阻,
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xsw5331
LV.2
7
2006-06-27 11:18
@xsw5331
TRA500是晶體管的脈沖MIG焊機(jī),功率管分兩組;維弧和主弧,都工作在開(kāi)關(guān)狀態(tài),但空載時(shí)管子只是飽和導(dǎo)通,電流達(dá)到一定值才起振.主弧的幾只管子發(fā)射及有均流電阻,
三相整流橋后還應(yīng)有幾只大電解,你所說(shuō)的跳閘現(xiàn)象應(yīng)該是有嚴(yán)重的短路,空載時(shí)跳閘應(yīng)重點(diǎn)檢查主變,三相橋,大電解和功率晶體管.
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gxlyf
LV.1
8
2006-06-28 11:59
@xsw5331
三相整流橋后還應(yīng)有幾只大電解,你所說(shuō)的跳閘現(xiàn)象應(yīng)該是有嚴(yán)重的短路,空載時(shí)跳閘應(yīng)重點(diǎn)檢查主變,三相橋,大電解和功率晶體管.
首先多謝您指教了.我已經(jīng)檢查過(guò)了主焊接變壓器和集成控制變壓器.都沒(méi)問(wèn)題.輸出正常.三相整流橋也是好的.大功率晶體管模塊也更換過(guò)了還是有好象是短路的現(xiàn)象.有10只 100v 6800uf并聯(lián)的電解電容器,看不出有什么毛病.我手頭沒(méi)有這么大的電容表,測(cè)不出.
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xsw5331
LV.2
9
2006-07-03 10:32
@gxlyf
首先多謝您指教了.我已經(jīng)檢查過(guò)了主焊接變壓器和集成控制變壓器.都沒(méi)問(wèn)題.輸出正常.三相整流橋也是好的.大功率晶體管模塊也更換過(guò)了還是有好象是短路的現(xiàn)象.有10只100v6800uf并聯(lián)的電解電容器,看不出有什么毛病.我手頭沒(méi)有這么大的電容表,測(cè)不出.
在三相橋+和電解+端串兩100W燈泡(兩燈并聯(lián)),把功率管斷開(kāi),通電,如燈泡先亮后暗,測(cè)一下電解的電壓,可判斷電容好壞;如燈泡始終亮,說(shuō)明電解有問(wèn)題.此類焊機(jī)如空載電壓正常,不應(yīng)該馬上試焊,要接電阻負(fù)載箱看一下輸出波形,如電路起振,電壓可調(diào),最大電流受限才可試焊;否則容易爆功率管.
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bjo2008
LV.2
10
2006-07-04 19:56
@xsw5331
在三相橋+和電解+端串兩100W燈泡(兩燈并聯(lián)),把功率管斷開(kāi),通電,如燈泡先亮后暗,測(cè)一下電解的電壓,可判斷電容好壞;如燈泡始終亮,說(shuō)明電解有問(wèn)題.此類焊機(jī)如空載電壓正常,不應(yīng)該馬上試焊,要接電阻負(fù)載箱看一下輸出波形,如電路起振,電壓可調(diào),最大電流受限才可試焊;否則容易爆功率管.
此方法可行,我估計(jì)是電容壞了,十幾年的電解電容,壽命夠長(zhǎng)了.
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bsxlr
LV.1
11
2006-07-06 21:52
我有一臺(tái)OTC TRA500
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jiaoliu
LV.2
12
2006-08-05 15:18
你是那里的  是船廠嗎?
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otcdaheng
LV.1
13
2007-09-22 15:34
@gxlyf
是達(dá)林頓管模塊,和整流模塊組成的
你應(yīng)檢查一下續(xù)流大功率二極管.
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831012
LV.4
14
2007-09-22 21:10
@orangepolly
o
我們電焊機(jī)行業(yè)要多多支持民族品牌,支持民族工業(yè)!
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orangepolly
LV.1
15
2008-04-25 09:42
o
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